Services

Four practice areas. One specialized team.

Refurbishment is the work that brings most of our customers in. The other three practice areas — contract manufacturing, in-situ sensors, and novel-material R&D — are how we keep solving harder problems with the same machines, the same data, and the same people.

Practice 01

LPBF Machine Refurbishment & Modification

Refurbishing and modifying LPBF machines is one of our largest practice areas. We bring legacy EOS, Concept Laser, and 3D Systems systems back to spec — and forward to where the work is going.

Past refurbishment customers include independent additive shops, universities, and NASA. Common projects:

  • EOS M280 / M290 refurbishment to production specification
  • Parameter-lock removal and open-parameter conversions
  • Custom optics, recoater, and gas-handling modifications
  • In-situ instrumentation packages that turn a black-box production machine into a research-grade platform
  • Operator training and post-handover technical support
Discuss your machine
EOS EOSINT M280 LPBF printer with access doors open during service at Laser Fusion Solutions
Practice 02

Metal LPBF Contract Manufacturing

Production-grade metal LPBF parts on six active printers — with a large-format Xline coming online Q2.

We run standard alloys at production volumes and use our in-house LFS Insights™ sensor stack on every build for process records that hold up to qualification scrutiny.

Standard alloys

  • AlSi10Mg · SS316L · 17-4PH · Inconel 718 · Ti-6Al-4V

Novel alloys (active program)

  • GRX-810, tungsten, refractory alloys, ODS composites, and lunar regolith
Request a Quote
A metal LPBF-printed part being revealed in a powder bed at Laser Fusion Solutions
Practice 03

LFS Insights™ — In-Situ Sensors

A third-party in-situ monitoring package that captures the data you actually need — without breaking the certification status of your machine.

  • Multi-sensor fusion with automatic homography correction for sensor alignment
  • Technician-friendly data collection workflow
  • Customizable for research applications
  • Third-party install capable without interrupting your certification process
  • AI/ML in development for automatic defect detection and corrective action

Built by Drs. Barrett and Middendorf, who have been developing LPBF sensors for a decade.

Schedule a sensor consultation
LFS Insights in-situ sensor view of an active LPBF build showing a 4x4 grid of laser-melted squares
Practice 04

Novel Materials & R&D Partnerships

Most LPBF shops are built for production. We are built for the parts and materials that don't have a process window yet.

Recent novel-material work spans refractory alloys, ODS composites, GRX-810, tungsten, and lunar regolith. We've taken machines and sensors from TRL 1 to TRL 9 — and we work directly with university labs and government program managers on funded R&D.

Common engagements:

  • Funded R&D collaborations (university and government)
  • Process-window development for proprietary alloys
  • Sensor-instrumented qualification campaigns
  • SBIR/STTR partner of record
Start an R&D conversation
Active LPBF laser processing during a novel-material build at Laser Fusion Solutions

Not sure which practice area fits? Let's talk.

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