Laser Fusion Solutions | LPBF Refurbishment, Sensors & Metal AM

For Research Labs

Open-parameter machines and sensor data your team actually needs.

Open-parameter LPBF systems, sensor packages built for your data, and academic-friendly pricing — including rentals and a forthcoming Academic Model machine.

Explore research solutions

For Industry & Government

Refurbishment, contract LPBF parts, qualification-grade work.

Refurbishment of legacy EOS, Concept Laser, and 3D Systems LPBF printers — a core part of our business, with past work for shops, universities, and NASA. Plus six active printers for contract LPBF parts on commercial and novel alloys.

Explore industrial solutions

What we do

Four practice areas, one specialized team.

Refurbishment is the work that brings most of our customers in the door. Contract manufacturing, LFS Insights™ sensors, and novel-material R&D round out a tightly integrated stack — built so each capability strengthens the others.

Practice 01

LPBF Machine Refurbishment & Modification

We bring legacy EOS, Concept Laser, and 3D Systems LPBF printers back to spec — and beyond. Past refurbishment customers include independent shops, universities, and NASA. Open-parameter conversions and custom hardware modifications give research teams direct control of laser power, scan strategy, and process gas.

Discuss your machine

Practice 02

Metal LPBF Contract Manufacturing

Six active printers, with a large-format Xline coming online Q2. Standard alloys (AlSi10Mg, SS316L, 17-4PH, Inconel 718, Ti-6Al-4V) and novel materials qualified under our in-house sensor stack.

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Practice 03

LFS Insights™ — In-Situ Sensors

A multi-sensor process-monitoring package with automatic homography correction. Installs on third-party LPBF machines without interrupting your certification status. Built by sensor scientists, designed for technicians.

How LFS Insights works

Practice 04

Novel Materials & R&D Partnerships

Refractory alloys, ODS composites, lunar regolith, GRX-810, and more. We've taken machines and sensors from TRL 1 to TRL 9 — bring us your hardest material problem.

Start an R&D conversation

Selected past performance

A small sample of recent work for government, industry, and academic partners.

NASA Marshall Space Flight Center

LPBF machine modification supporting Lunar Regolith Manufacturing R&D.

Air Force Institute of Technology

Custom complex-part development for AFIT research programs.

University Maker Space Launch

LPBF machine rental and integration to launch a maker space and develop staff capability.

EOS M280 Refurbishment

Full refurbishment for a small additive shop expanding production capacity.

Detailed case studies coming soon. Ask us about similar work.

Common questions

What buyers ask before the first conversation.

Do you offer open-parameter access on the machines you build or modify?

Yes. Open-parameter access is one of our core differentiators. On systems we build, modify, or convert, you get direct control of laser power, scan strategy, hatch spacing, layer thickness, and process gas — with no parameter lockouts. Researchers and advanced industrial users use this to qualify novel materials and refine process windows that closed OEM systems make difficult or impossible.

Can I add LFS Insights™ sensors to a machine that's already certified or under warranty?

Yes. The LFS Insights sensor package is purpose-built as a third-party install. It does not modify the OEM optical path or controller and does not interrupt your certification process. Installation is non-destructive and is typically completed in a single visit.

What materials do you currently print, and can you qualify a new one?

We routinely run AlSi10Mg, SS316L, 17-4PH, Inconel 718, and Ti-6Al-4V. We also have an active novel-material program — recent work includes GRX-810, tungsten, refractory alloys, ODS composites, and lunar regolith. If your material isn't on the list, ask us — qualifying new alloys is one of the things we do best.

Are you registered for U.S. government work?

Yes. Laser Fusion Solutions LLC is registered with CAGE Code 9DJK9 and UEI EFY4C3H6U8M3. Our primary NAICS codes include 541990, 339990, 333248, and 333249, and we hold PSC codes 3449 and J034. Past performance includes NASA Marshall Space Flight Center and the Air Force Institute of Technology.

Open-parameter LPBF, built for the work most printers can't run.